Custom Photo Chemically Etched High Precision Stainless Steel Mesh for Smoke Detector

Custom Photo Chemically Etched High Precision Stainless Steel Mesh for Smoke Detector

Specifications of Etched Stainless Steel Mesh for Smoke Detector:

How to Chemically Etched Stainless Steel Mesh for Smoke Detector:

1. Material Cutting: Cut the stainless steel sheet to the required size and thickness (0.1mm, 0.2mm, or 0.3mm).
2. Material Cleaning: Clean the surface to remove grease, dust, and oxidation for proper photoresist adhesion.
3. Printing: Print the mesh pattern onto the metal using photolithography or digital printing.
4. Exposure: Expose the photoresist to UV light, hardening the exposed areas and leaving the unexposed ones soft.
5. Developing: Remove the unexposed photoresist, revealing the mesh pattern.
6. Etching: Submerge the metal in an etching solution (e.g., ferric chloride) to dissolve the exposed metal and form the mesh.
7. Stripping: Remove the remaining photoresist using a chemical stripper.
8. Data Inspection: Inspect the etched mesh under a microscope to ensure accuracy.

Advantages of Etched Stainless Steel Mesh for Smoke Detector:

Precision Engineering: Chemical etching creates highly accurate, intricate mesh patterns for optimal smoke detection sensitivity. Customization: Offers custom hole sizes, thicknesses, and patterns for tailored smoke detector designs. No Material Distortion: Unlike mechanical methods, chemical etching preserves the material's integrity without distortion. Consistent Quality: Ensures uniformity and consistency, meeting strict performance standards. Cost-Effective for Small Runs: Ideal for small batches or prototypes, as it doesn’t require expensive tooling or molds.

How to Custom Stainles Steel Mesh for Smoke Detectors from Us:

• Consultation & Design: Share your mesh specifications (size, thickness, aperture, material), and we’ll ensure your design needs are met.

• Prototype Development: We provide a prototype for approval, allowing you to test its fit and performance.

• Custom Production: Upon approval, we begin mass production, ensuring precision and consistency with advanced etching techniques.

• Quality Assurance: Each mesh is inspected for hole size, corrosion resistance, and durability to meet quality standards.

• Flexible Order Quantities: We offer flexible order sizes, whether small or large scale.

• On-time Delivery: We ensure fast delivery without compromising quality, meeting your schedule.

Custom Photo Chemically Etched High Precision Stainless Steel Mesh for Smoke Detector Images